News

SignalFire Wireless Telemetry Pre-releases its LoRaWAN Wireless Pressure Transmitter Suitable for Industrial & Hazardous Environments

SignalFire Wireless Telemetry, a leading manufacturer of industrial wireless telemetry products, will offer its Pressure Scout Intrinsically Safe Wireless Pressure Sensor with the LoRaWAN® wireless protocol in June 2024.  By connecting to LoRaWAN®

networks, the Pressure Scout can wirelessly monitor assets in hazardous or general-purpose environments.   The Pressure Scout will initially monitor in general purpose areas before expanding its capabilities to Class 1 Division 1 hazardous locations by Fall of 2024.

Based on the field proven Pressure Scout, this version with LoRaWAN® protocol will address the challenges of monitoring pressure over wide areas by offering a range of up to 15 miles (24 km).  The pressure transmitter will offer battery life of up to ten years and measure pressure from vacuum to 20,000 psi (1360 kPa).   With LoRaWAN®, the Pressure Scout can address those applications where less frequent measurements are suitable but wider coverage is most important.  Applications include monitoring critical infrastructure such as municipal infrastructure, gas distribution, and wellheads in urban or widely dispersed environments.

“We are excited to broaden our portfolio with LoRaWAN®.  This adds to our existing 900MHz and cellular solutions so users can choose the best fit solution for their applications,” says Sandro Esposito, VP Sales & Marketing for SignalFire Telemetry.

“The Pressure Scout with LoRaWAN® protocol is another example of our expertise to design products that offer reliable data measurement and transmission in an industrial form factor,” says Josh Schadel, GM and CTO for SignalFire Telemetry. “With clever data transmission in our device, we can optimize for battery life while providing more measurements to our users.”

For more information about the Pressure Scout, visit https://www.signal-fire.com/900mhz-rf-products/pressure-scout/or contact info@signal-fire.com

Instrumentation Excellence Awards: Make your nomination for Signal Conditioning Product of the Year

Is there a signal conditioning product that you think is worthy of an award? If the answer is yes, then now is the time to nominate that product for an Instrumentation Excellence Award. The Instrumentation Excellence Awards (IEAs) celebrate the very best from the world of test, measurement, sensing and control.

The 2024 awards ceremony, organised by Instrumentation Monthly publisher Datateam Business Media, will take place on 24 October at the Grand Connaught Rooms and will once again take place alongside the Electronics Industry Awards, making it the night of the year for networking.

Entering the Awards is quick, easy and completely free of charge – so there’s no need to delay! To make your entry really stand out from the crowd, it is recommended that you try to include a comprehensive overview of the product or company that you have nominated. There is even the option to include supplementary documents like data sheets and images alongside your nomination.  

Nominations close soon so visit www.instrumentationawards.co.uk to make your nomination and to find out more about the Instrumentation Excellence Awards.

ABB’s new SDe Series to boost plant reliability and efficiency with seamless automation system upgrade

ABB has launched the ABB Ability Symphony Plus SDe Series, a portfolio of hardware products that help modernize existing process control system installations with minimal risk and disruption to plant operations. The new series enables plant operators in industries such as power, water, oil & gas, pharmaceuticals and pulp & paper to upgrade installed control systems to the latest technologies, driving efficiency and productivity improvements.

Offering innovation with continuity, the new SDe Series addresses one of the biggest challenges for control system owners: upgrading existing infrastructure without disrupting operations. SDe solutions enable stepwise evolution with minimal impact by preserving field wiring, termination units and module cabling, helping plant owners protect their Symphony Harmony and INFI 90 investments as process controllers, I/O modules and automation technology evolves.

“ABB’s modular approach to multi-year evolution facilitates strategic upgrades over a realistic, cost-effective timeframe, enhancing operational productivity and sustainability for plant managers,” said Stefan Basenach, Senior Vice President, Process Automation Technology. “With the new SDe Series, we are helping customers across industries ensure their plants continue to meet regulatory requirements while increasing efficiency and adapting to changing markets.”

Providing seamless interconnections with smart field and electrical devices, as well as higher-level applications, the rugged control and I/O products of the SDe Series offer an extreme operating temperature range and a scalable architecture within a compact, modular footprint. Additionally, the series features sustainability improvements such as reduced power consumption and the use of standards-based technology that reduces plant owners’ total cost of ownership.

The key principles behind the SDe Series focus on evolving, enhancing and expanding ABB’s existing INFI 90, Harmony and Symphony DIN (SD) systems, which are currently installed in over 7,000 sites around the world. For Harmony Rack installations, the SDe series offers increased modularity, enhanced functionality, 1-to-1 module replacements and space-fit mounting options to ensure seamless evolution. Full compatibility with the SD series enables the expansion of SD systems using the latest technology and I/O hardware and software, delivering higher performance, reliability and capacity.

Optical systems specialist MicroPhotons uses highly accurate Yokogawa OSA to characterise gas detecting light source

One of the most effective tools in the fight against air pollution and carbon emissions is the technique of gas absorption spectrometry.

Used to detect gases such as carbon monoxide (CO), carbon dioxide (CO2) and nitrogen oxide (NO), the technique is widely used in factories and processing plants, including semiconductor fabrication plants.

Gas absorption spectrometry takes advantage of the optical properties of gases in the Mid Wavelength Infra-Red (MWIR) wavelength band. Many gases of interest absorb light at a specific wavelength, with tuned lasers being a common light source – when compared to a reference medium, a gas of interest will absorb some of the laser light, and the detected optical power of the source will be reduced.

The value of the absorption peak allows the accurate detection and identification of a specific gas.

Based in Shanghai, MicroPhotons is a distributor of optical products as well as supporting its customers in the development of optical technology applications such as spectrometry and gas analysis and detection.

The company was approached by a customer to help it with a project that called for accurate measurement of optical systems in the MWIR portion of the spectrum.

The challenge for MicroPhotons was that existing technologies for detecting gas absorption rates require the use of liquid nitrogen to cool the emitters. MicroPhotons planned to replace the super-cooled emitters with a super-continuum light source, allowing gas absorption measurements to be performed at room temperature.

Although more convenient and saving a large amount of test time, this approach requires very high measurement accuracy in the optical spectrum analyzer (OSA) used to characterize the light source.

Also, the gases to be monitored had absorption peaks at wavelengths across the whole MWIR spectrum, from 1.9 to 5.5 μm – most OSAs are designed for use in telecoms systems, which only require measurement of wavelengths up to 1.7 μm.

MicroPhotons was looking for a single instrument that could cover the entire MWIR spectrum. This could dramatically reduce test time and effort, avoiding the need to set up and calibrate more than one measurement instrument when testing equipment for the detection of gases with different absorption peaks.

To meet its customer’s needs, MicroPhotons chose the AQ6377 OSA from Yokogawa. Across the 1.9 to 5.5 μm range, the AQ6377 is the only OSA capable of analyzing the entire wavelength spectrum.

The AQ6377 is the latest version of the Yokogawa AQ6300 series of OSAs. The world’s first OSA offering side mode analysis of MWIR lasers, it offers extended wavelength coverage into the MWIR region from 1.9 to 5.5 μm. Its long wavelength range makes the AQ6377 ideal for environmental sensing and medical applications.

The device also achieves wavelength measurement accuracy of ±0.5 nm and provides a close-in dynamic range of 50 dB, thanks to the sharp spectral characteristics of the AQ6377’s monochromator. This means that signals in close proximity can be clearly separated and accurately measured.

According to Mr Wang, CEO of MicroPhotons, the AQ6377 OSA has provided outstandingly accurate measurement of the emissions of both tunable lasers and the super-continuum light source. This accuracy was proved by a measurement exercise performed after characterization of the super-continuum light source using the AQ6377.

Mr Wang says that MicroPhotons ran measurements of the absorption of emissions from the characterized super-continuum light source.

He says: ‘We measured the absorption spectra of a range of gases including C2H2, C2H6, C3H8, and NH3.

‘The measurement results very closely tracked the data provided by the SpectraPlot online tool, which provides a reference for the optical characteristics of gases. This gave us great confidence that the measurement output from the AQ6377, on the basis of which we characterized the light source, is extremely accurate and repeatable over its very broad measurement bandwidth.’

To download the full case study, please click here.

Instrumentation Excellence Awards: Make your nomination for Cases & Enclosures Product of the Year

Is there a case or an enclosure that you think is worthy of an award at this year’s Instrumentation Excellence Awards? If the answer is yes, then now is the time to nominate that product.

The 2024 awards ceremony, organised by Instrumentation Monthly publisher Datateam Business Media, will take place on 24 October at the Grand Connaught Rooms and will once again take place alongside the Electronics Industry Awards, making it the night of the year for networking. Entering the Awards is quick, easy and completely free of charge – so there’s no need to delay! To make your entry really stand out from the crowd, it is recommended that you try to include a comprehensive overview of the product or company that you have nominated. There is even the option to include supplementary documents like data sheets and images alongside your nomination.  

Nominations close soon so visit www.instrumentationawards.co.uk to make your nomination and to find out more about the Instrumentation Excellence Awards.

Electroserv invests £200k in new premises

Instrument measurement and control specialist, Electroserv has expanded into new premises, more than five times the size of its old site.

This move will allow Electroserv, which is a key supplier to many manufacturers around the UK, to hit its £10m turnover goal and create more than 20 new jobs.

The new 15,176sqft premise is located at Lyme Green Business Park, Macclesfield, just next door to the previous location which is a 2994sqft space.

Directors at Electroserv have ensured the space is highly specified making the most of every square foot. With an investment of £200k, the building has been configured to include two well-equipped laboratories, a state-of-the-art workshop, high spec, contemporary office space, dedicated packing area, large loading bay, open plan kitchen / dining area complete with pool table and a warm and welcoming reception area. The modern, industrial style is carried throughout the two-storey building. 

Managing Director, Simon Fisher said: “2024 is a big year for the company with significant new plans in the pipeline. Our previous site served us well for a long time and we’re pleased to be able to relocate so close. The new premise is a fantastic, highly functional space and we’re excited to welcome customers, suppliers and more to visit.”

Alongside the office re-location and expansion, new sales manager, John Walker has been appointed to help drive the projected growth for the company.

With more than 32 years’ industry experience, including a lengthy stint with Watlow (previously Eurotherm), John is well placed to support Electroserv’s ambitious plans. 

John said: “I’m excited to join Electroserv during the rapid growth they’re experiencing, it’s a very positive time. It’s a great company to work for and everyone is supportive.”

“One thing I am really excited about is the expanse of what we can do here. We’re not just a product sales company, we can deliver a full solution to our customers, including full turnkey solutions, DSEAR inspections, installations, calibration and more.”

Simon added: “John has a strong technical background and has worked with some of the big Pharma companies. He’s got a wealth of experience as a sales manager in our sector and will be a great asset to Electroserv.”

Further to the expansion, investment and appointment of John, Electroserv will be creating another 20 jobs within the next three years, 50% of which will be filled by the end of 2024. Jobs will be available across the sales, engineering and admin teams.

For more information about Electroserv visit www.electroserv.co.uk.

Instrumentation Excellence Awards: Make your nomination for Sensor Product of the Year

Is there a standout sensor that you think is worthy of an award? If the answer is yes, then now is the time to nominate that product for an Instrumentation Excellence Award. The Instrumentation Excellence Awards (IEAs) celebrate the very best from the world of test, measurement, sensing and control.

The 2024 awards ceremony, organised by Instrumentation Monthly publisher Datateam Business Media, will take place on 24 October at the Grand Connaught Rooms and will once again take place alongside the Electronics Industry Awards, making it the night of the year for networking.

Entering the Awards is quick, easy and completely free of charge – so there’s no need to delay! To make your entry really stand out from the crowd, it is recommended that you try to include a comprehensive overview of the product or company that you have nominated. There is even the option to include supplementary documents like data sheets and images alongside your nomination.  

Nominations close soon so visit www.instrumentationawards.co.uk to make your nomination and to find out more about the Instrumentation Excellence Awards. 

Control Station Records Significant Year-Over-Year Growth in Engineering Services

Control Station has announced a significant increase in services revenue and delivered a financial performance that closely tracked the company’s strategic growth goals. The company launched Digital Lifecycle Solutions in mid-2023 as a complement to its market-leading portfolio of process analytic and optimization software products. The expansion of services was viewed as key both to Control Station’s long-term growth and to enriching the value of its software portfolio.

Revenue from Control Station’s services more than doubled on a year-over-year, achieving a composite increase of 109.5%. Whereas income from traditional training services remained flat, Revenue from Control Station’s application-based service offerings increased by 169.9%. Of note, services related to the company’s PlantESP™ Loop Performance Monitoring solution witnessed year-over-year growth of 239.0%. PlantESP sits atop the industrial automation market as the leading control loop performance monitoring solution.

“Process manufacturers share a critical need for best-in-class analytics and world-class engineering support,” stated Dennis Nash, Control Station’s president and CEO. “PlantESP has proven uniquely capable of equipping customers with the actionable intelligence needed to optimize production performance. Through our service offerings we’ve also proved the value of partnering with customers to leverage PlantESP’s analytics.”

Control Station delivers services to an increasingly multinational base of manufacturing customers. Through the end of 2023 the company had successfully licensed its award-winning LOOP-PRO™ and PlantESP products to end-users in over 70 countries. Control Station delivers services in support of its customers via both onsite and remote means. As a result of the 2020 global pandemic, remote delivery of services has become an increasingly accepted approach for manufacturers. With a growing team of field application engineers, Control Station has the subject matter experts needed to augment a manufacturer’s production staff.

“Our services philosophy emphasizes partnering with customers to achieve mutual success,” noted Jon Stevens, Director of Services for Control Station. “Customers rightfully prioritize maintaining production, and they engage our team of experts to identify opportunities for performance improvement as a complementary function. By teaming up in this manner, we’re helping them to achieve their optimization and sustainability objectives.”

Relative to the company’s strategic growth plan, Control Station achieved 97.9% of its Revenue target during 2023 and positioned itself for continued growth during 2024. The imminent launch of an expanded suite of Digital Lifecycle Solutions and new plant-wide monitoring capabilities are both expected to contribute to fulfillment of the company’s multi-year plan. The extension of services and technologies positions Control Station to capitalize on the global market for digital transformation solutions. According to Mordor Intelligence, the market is projected to grow at a CAGR of 19.4% through 2029.

Keeping your UPS running

In 2023, National Grid reported that zero-carbon power sources account for 51% of Britain’s electricity mix. While this is great news for the planet, many renewable distributed energy resources (DERs) still produce inconsistent power outputs. Uninterruptible power supplies (UPS) can help sites maintain a consistent supply during disturbances. Here Brian Preston, general manager at elevator and UPS specialist, CP Automation, explains how operators can prevent downtime by selecting and maintaining an appropriate UPS system.

The 2022 Uptime Institute Global Data Centre Survey reported that power-related outages accounted for 43% of outages causing downtime or significant financial loss. The survey also reported that the biggest cause of power incidents is non-maintained UPS failures, followed by transfer switch and generator failures. Data centres, elevators and hospitals are prime examples of locations where power disruption can be catastrophic.

While diesel generators are a tried and tested source of backup power, they can take up to 30 seconds to come online after a power loss. This is unacceptable if, for instance, patients awaiting theatre are then stuck in an elevator in a hospital.

In contrast, a UPS output is always available, so it quickly kicks into life when a loss of mains power is detected. This battery power is then fed through an inverter in order to generate a supplementary supply.

Sizing up

When specifying a UPS system, it’s important to size the system according to the power demand of the application and expected run time. UPS sizes can range from as small as 1 kVA up to 80 kVA and beyond, and proper sizing can mitigate the risk of batteries running low during operation. If a UPS has been sized to run for an hour, including the time that it’s stationary, it should be able to run for the full hour without failure.

To start the sizing process, operators should list all the equipment and devices that they want the UPS to protect along with their power required for reliable operation in all loaded conditions. This is then used to determine the total VoltAmps (VA), that the UPS needs to supply. The next step is to define how long the UPS should be in operation and this will then dictate the battery requirements.

Remote monitoring

Remote monitoring and servicing features, such as low-battery alarms, can help operators monitor the status of their UPS from afar. Remote monitoring systems allow for immediate fault detection so if there is an issue with the UPS system, operators are alerted even if it is out-of-hours. For instance, if the batteries are low in a UPS installed in an elevator system, this information can be immediately displayed on a desktop device or fed into a control system via a volt free contact, enabling the operator to pause elevator operations until the batteries are fully functional again, preventing any failures during a journey.

Some UPS systems such as the ARD CORE single phase have automatic start-up, ensuring maintenance-free operation even after the unit has been switched off after an extended mains failure. Automatic diagnostics can ensure that components and parameters are controlled without user interference and can be monitored remotely. Using remote monitoring, the operator can identify any issues and rectify them before they grow to the point where a specialist is required.

Maintaining the system

To ensure the UPS will operate when needed, it is critical that operators must regularly maintain their UPS. They can usually carry out basic servicing on smaller, single-phase systems themselves. However, because of their complexity and size, a maintenance specialist such as CPA should service any three-phase UPS units, at least on an annual basis.

With the number of zero-carbon power sources on the rise, the need for supply contingency is crucial, so UPS systems will always have an important role in hospitals, data centres and other facilities. Selecting the right system and regularly maintaining it is crucial for operators to avoid unplanned outages and, in the case of elevators, ensuring passenger comfort.

CP Automation has an online sizing tool that can help you choose the correct UPS for your application. You can also get in touch with CP Automation and arrange a no-obligation conversation about our UPS solutions.

Instrumentation Excellence Awards: Make your nomination for Calibration Product of the Year

Is there a standout Calibration product that you think deserves to be recognised with an award? If the answer is yes, then now is the time to nominate that product for an Instrumentation Excellence Award. The Instrumentation Excellence Awards (IEAs) celebrate the very best from the world of test, measurement, sensing and control.

The 2024 awards ceremony, organised by Instrumentation Monthly publisher Datateam Business Media, will take place on 24 October at the Grand Connaught Rooms and will once again take place alongside the Electronics Industry Awards, making it the night of the year for networking. Entering the Awards is quick, easy and completely free of charge – so there’s no need to delay! To make your entry really stand out from the crowd, it is recommended that you try to include a comprehensive overview of the product or company that you have nominated. There is even the option to include supplementary documents like data sheets and images alongside your nomination.  

Nominations close soon so visit www.instrumentationawards.co.uk to make your nomination and to find out more about the Instrumentation Excellence Awards.